MSTTD5003
Design and produce woven products


Application

This unit of competency covers the skills and knowledge required to develop designs and produce woven products to meet a specified design brief.

This unit of competency applies to interpreting and analysing a design brief and developing a design for woven products, such as garments, textile products or accessories, and fabrics.

The design brief may be determined by a client, trainer or supervisor and may be applied to a particular context within the textile industry. The design and subsequent calculations and analyses may be undertaken manually or by using computer-aided design (CAD) programs.

Work may be conducted in small to large scale enterprises and may involve individual and team activities.

No licensing, legislative or certification requirements apply to this unit at the time of publication.


Elements and Performance Criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Determine job requirements

1.1

Follow standard operating procedures (SOPs)

1.2

Comply with work health and safety (WHS) requirements at all times

1.3

Use appropriate personal protective equipment (PPE) in accordance with SOPs

1.4

Identify job requirements from specifications, drawings, job sheets or work instructions

2

Prepare to design and produce woven products

2.1

Interpret design requirements and specifications from brief and analyse elements of design

2.2

Develop design to meet design brief and in line with principles of design and product purpose

2.3

Use communication tools to present woven design for feedback

2.4

Respond to feedback, adjust design accordingly and confirm design for production

2.5

Plan production of woven design sample

3

Produce woven design sample

3.1

Set up workstation, tools and equipment according to specifications

3.2

Check yarns to be woven against quality standards

3.3

Undertake weaving techniques to meet design specifications for sample and according to workplace procedures

3.4

Check woven sample to ensure quality standards are met, including testing for accuracy of pattern repeat, colour or placement and yarn suitability

4

Evaluate design and production processes

4.1

Assess woven sample against design specifications, pattern and design brief

4.2

Identify weaving faults and recognise design or production problems

4.3

Analyse design and evaluate to identify opportunities for improvement

4.4

Evaluate production process to identify opportunities for improvement

4.5

Document process and improvements

Evidence of Performance

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria, and include:

reading and following work instructions, standard operating procedures (SOPs), safe work practices

analysing and interpreting design brief

developing design to meet design brief and in line with principles of design and product purpose

using communication tools to present woven design for feedback

evaluating and modifying designs

determining production requirements

producing at least two (2) woven design products to meet design specifications

using a variety of yarn types

testing accuracy of weaving pattern

evaluating quality and addressing design and production problems

evaluating quality, identifying faults, addressing design and production problems and determining opportunities for improvement

documenting process and improvements.


Evidence of Knowledge

Evidence must be provided that demonstrates knowledge of:

safe work practices and procedures and use of personal protective equipment (PPE)

elements of woven design:

line

shape and silhouette

colour

texture

value

principles of design:

repetition

gradation

rhythm

radiation

harmony

contrast

dominance

proportion

balance

unity

characteristics of yarns

information resources on fibres and fabrics

computer-aided design (CAD) applications

weaving modification techniques

weaving loom techniques

weaving looms and equipment

typical fault conditions:

incorrect warp tension

broken warp threads

incorrect beating of weft

incorrect threading, tie-up, treadling of design

incorrect use of materials

incorrect use of equipment

holes

foreign matter

creasing

lines

runs

fault-finding procedures

types and styles of woven fabrics

simple equipment maintenance techniques

specification sheets:

budget

type of product

style requirements (yarns, fibres and colours)

application

timeline

design restrictions or conditions

yarn costs

weight and drape of fabric

colour ways

fashion trends

communication tools:

inspiration board

storyboard

design concepts

research information

multimedia tools

yarn samples

colour chips

colour and fashion forecasting references

illustrations

production sketches

quality practices

workplace procedures

recording and reporting practices.


Assessment Conditions

Assessors must:

satisfy the assessor competency requirements that are in place at the time of the assessment, as set by the VET regulator

have vocational competency in designing and producing woven products, at least to the level being assessed, with relevant industry knowledge and experience.

Assessment should occur in operational workplace situations. Where this is not possible, or where personal safety or environmental damage are limiting factors, assessment must occur in a sufficiently rigorous simulated environment reflecting realistic operational workplace conditions. This must cover all aspects of workplace performance, including environment, task skills, task management skills, contingency management skills and job role environment skills.

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Conditions for assessment must include access to all tools, equipment, materials and documentation required, including relevant workplace procedures, product and manufacturing specifications associated with this unit.


Foundation Skills

This section describes those required skills (language, literacy and numeracy) that are essential to performance.

Foundation skills essential to performance are explicit in the performance criteria of this unit of competency.


Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Workplace procedures include one or more of the following:

requirements prescribed by legislation, awards, agreements and conditions of employment

SOPs

work instructions

PPE

oral, written and visual communication

quality practices, including responsibility for maintenance of own work quality and contribution to quality improvement of team or section output

housekeeping

tasks related to environmental protection, waste disposal, pollution control and recycling

WHS practices

Woven products include one or more of the following:

garments

textile products

fabrics

home furnishings

accessories (e.g. scarves and bags)

jacquard fabrics

Plan production of woven design sample includes:

identifying technical aspects of production

completing specification sheet to guide production

undertaking calculations to determine yarn quantities

developing pattern to achieve specifications

selecting and preparing materials, tools and equipment required for production

Weaving technical aspects include one or more of the following:

balance and set requirements

density requirements

ends per inch

total number of ends

number of shafts required

number of weft colours used

number of warp colours used

conversion to peg plan

Yarns include one or more of the following:

singles yarns

plied yarns:

wool

cotton

silk

novelty

synthetics

metallics

unspun fleece

rovings

rag strips

hand spun

ribbon

silk tops

nylon filament

Woven sample includes one or more of the following:

complete woven product

sample weave

Weaving tools and equipment include one or more of the following:

six and eight shaft loom

warping mills

fly shuttles

double beam looms

jacquard looms

dobby looms

counter-marche looms

draw looms

CAD equipment

Weaving techniques include one or more of the following:

plain weave

twill weave

satin or sateen weave

double weaves

brocade weaves

warp faced weaves

weft faced weaves

Analyse and evaluate design includes one or more of the following:

skill and efficiency

variation of warp treatments

variation treadlings

compatibility of finishing procedures to design function

quality

suitability of materials


Sectors

Not applicable


Competency Field

Textile design and development